• 1. Raw Material Selection and Preparation

  High-Quality Raw Materials: We use premium raw materials, including silica sand, lime, cement, gypsum, and aluminum powder, to ensure our AAC blocks meet top industry standards.
  Precise Mixing Process: The materials are accurately measured and mixed, with aluminum powder acting as a foaming agent, creating tiny air bubbles for aeration.

• 2. Slurry Formation and Casting

  Creating the Slurry: The mixed materials form a slurry, poured into molds, where a chemical reaction causes it to expand, forming a lightweight, aerated structure.
  Pre-Curing Stage: The molds are left to pre-cure for several hours, allowing the slurry to solidify into a “green cake” with the desired aerated structure.

• 3. Cutting and Autoclaving

  Precision Cutting: Once hardened, the green cake is cut into blocks of specified dimensions using precision machines, ensuring uniformity.
  High-Pressure Autoclaving: The cut blocks are cured in an autoclave at high temperatures (180-200°C) and pressure (12 bar) for 10-12 hours, achieving final strength and stability.

• 4. Quality Assurance and Packaging

  Rigorous Quality Control: Each batch undergoes tests for compressive strength, density, fire resistance, thermal insulation, and sound absorption to meet SBW Buildtech’s standards.
  Finishing and Packaging: The blocks are carefully packaged and prepared for shipment, ensuring protection during transportation.

Durability and Longevity: AAC blocks are highly durable and have a long lifespan, which ensures the structural integrity of motels and restaurants over many years. This longevity translates to lower maintenance costs and better long-term investment returns.

Versatility in Design: AAC blocks can be easily cut, drilled, and shaped to fit various design requirements. This versatility allows architects and builders to create unique and customized designs for motels and restaurants that meet specific aesthetic and functional needs.

Pest Resistance: The inorganic composition of AAC blocks makes them resistant to pests such as termites and rodents, which can be a significant concern in motels and restaurants.

Conclusion

SBW Buildtech’s meticulous AAC block manufacturing process guarantees top-quality products that offer numerous advantages for motel and restaurant construction. With attributes such as fire resistance, insulation, sound barrier properties, eco-friendliness, lightweight, faster construction, precision, pest and moisture resistance, versatility in design, and enhanced durability, our AAC blocks are the optimal material for building safe, comfortable, and sustainable motels and restaurants.